Double Sided PCBs

Double Sided PCB Manufacturer

At PCB Trace Technologies Inc, we make all types of double-sided printed circuit boards for the electronic industry. As opposed to the single-sided boards, double-sided printed circuit boards are in greater demand, as they effectively reduce the area of the board required. You can think of a double-sided board as two single-sided PCBs placed back to back, with vias interconnecting the two copper sides where necessary.

Even though more expensive compared to the single-sided board, the electronics industry prefers double-sided printed circuit boards as its two layers provide more channels for routing traces between components. Consequently, designers can pack in more components per unit area of the board, leading to a smaller overall board size for the same or better functionality.

We make all types of double-sided PCBs, including class 1, 2, and 3 types. Therefore, if you are looking for a special type of double-sided board for your mission-critical application, do not worry, as we have you covered.

Double Sided PCBs

What is a Double-Sided PCB?

The construction of a double-sided PCB is very similar to that of a single-sided board. Both have an insulating rigid core or substrate. The difference between the two is in the number of copper circuits on the board. While a single-sided board has a copper foil covering only one of its sides, the double-sided PCB has copper foil covering both its sides. Consequently, two copper circuits are possible on each double-sided PCB, which allows it to house a more complex electronic circuitry, thereby increasing the utility of the board.

An additional feature in double-sided sided boards is the via. These are plated through holes electrically joining the circuit from one side of the board to the other. As the designer can relegate interconnecting tracks between components to the lower side, the top side of the board carrying components can have much higher density.

Applications of Double-Sided Boards

Because of the many benefits of double-sided PCBs, they are very popular in the electronic industry. The industry uses them for entertainment, commercial, and health-care applications like:

  • Power Conversion
  • UPS Systems
  • Instrumentation
  • Control Systems
  • Power Supplies
  • Televisions
  • HVAC
  • Printers
  • Hard Drives
  • Vending Machines
  • Traffic Systems
  • Audio Equipment

And many more.

When to use Double-Sided PCBs

Anytime you want to save money, time, and or increase the capabilities in your application, you can use double-sided PCBs. At PCB Trace Technologies Inc, we will support you in all your requirements with our quality products, low lead times, low turn-around times, and reasonable pricing.

Advantages of using Double-Sided PCBs

There are numerous benefits to using double-sided PCBs in electronic applications. One of the primary benefits is they help to reduce the overall project cost. Although more expensive compared to a similar sized single-sided board, the effective cost is much lower. This is because the presence of the second layer allows the designer to increase the component density, thereby reducing the overall size of the board.

The ability of a double-sided board to handle higher complexity circuits makes them a better choice than single-sided boards do. While single-sided boards can mount components only on one side, it is possible to mount components on both sides of a double-sided board.

Using a double-sided board helps in improving the EMI/EMC performance of the circuit. The primary requirement for improving EMI/EMC performance is by shielding and grounding, which a single-sided board cannot do effectively. On the other hand, a double-sided board can provide a very effective shielding by using one of its layers as a ground or power layer.

For the above reasons, if you plan on using a double-sided board for your next project, PCB Trace Technologies Inc will provide you with all the assistance and backup you need to get your double-sided PCB in time. Contact PCB Trace Technologies Inc today with your requirement.

Frequently Asked Questions

1. What distinguishes a double-sided PCB from a single-sided PCB at PCB Trace Technologies Inc.?

At PCB Trace Technologies Inc., our double-sided PCB features copper circuitry on both sides of the board, unlike a single-sided PCB which has it only on one side. This allows for more complex circuitry, higher component density, and more routing options through the use of plated-through vias. Our design helps us provide smaller overall board sizes with enhanced functionality.

2. What industries and applications use double-sided PCBs provided by PCB Trace Technologies Inc.?

Our two-sided PCBs are used in many areas such as power conversion, UPS applications, instrumentation, control, HVAC, audio, and medical devices. The boards are highly versatile to support a wide variety of applications like industrial machinery and commercial electronics. This vast usage is an indication of how we can address various and varying needs.

3. What are the benefits of choosing double-sided PCBs from PCB Trace Technologies Inc.?

The smaller footprint of the double-sided PCBs contributes to cut down the entire project cost by increasing the number of components on the same board surface area as opposed to single sided PC boards. They also improve on electromagnetic interference (EMI), electromagnetic compatibility (EMC) capability by improving the grounding and shielding strategies. This translates to a higher circuit reliability and performance.

4. How does PCB Trace Technologies Inc. ensure the quality of double-sided PCBs?

We adhere to rigid manufacturing elements that involve accurate lamination, patterning, drilling, and plating to achieve dependable two-sided PCBs. High quality integration of vias and traces allow consistent electrical performance. Based on our expertise, we offer boards that are very reliable.

5. What design support does PCB Trace Technologies Inc. offer for double-sided PCB projects?

Our engineering group works closely with customers to ensure that layout facilitates high density and complex circuitry with effective utilization of multi-layer routing and via placement. We advise you on material and fabrication techniques most appropriate to your application to ensure maximum performance and manufacturability. All this support serves to shorten design cycles and optimize final products.

6. How can customers engage PCB Trace Technologies Inc. for timely delivery of double-sided PCBs?

At PCB Trace Technologies Inc. we have short lead times and competitive pricing without reducing quality. With the use of high-tech manufacturing equipment, and streamlined workflow systems, PCB Trace Technologies Inc. can provide you with high quality double-sided PCBs in time to fit your project requirements. Call us now on your needs and we will walk with you through the process of design to delivery.

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Increased Production Panel Output

We can now ship 100 production panels of 18"x24" in 5-7 working days for 2 to 10 layer designs.

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PCB Trace Technologies Inc. specializes in higher layer count PCBs, exotic materials, laser drill micro-vias, blind/buried vias, as well as conductive and non-conductive via fill.